industry leading quality assurance and maintenance programs

Industry leading quality assurance and maintenance programs BakerCorp has established rigorous maintenance programs patterned after ISO 9000 certification guidelines. These QMS programs are exclusive to BakerCorp and ensure that only equipment of the highest quality is released into the field.

Tanks | Pumps | Filtration

TANKS

LEVEL I
Visual inspection. Includes, but not limited to:

• Exterior structural integrity, support structure, weld seams
• Valves, flanges, fill ports and fittings
• Frac manifold and internal turn tube
• Gel or jet line, steam coil, air lines/glad hands
• Front & rear interstitial cavity and valve operation
• Front loading beams, 5th wheel plate and pin
• Lights, reflectors and DOT conspicuity tape
• Suspension, hubs, tires, brakes, reserve tank and air lines
• Front, side and top hatch function and seal ability
• Safety equipment: ladders/stairway/guardrails
• Top rear interstitial cavity
• Interior tank wall coating, structural integrity, weld seams
• LLG components, P/V valve

LEVEL II
In addition to all points in a Level I inspection,
these tests are performed:

• NESHAP test performed on P/V valves
• Tank filled to brim with water for 20 minutes and
  visually inspected for leaks

LEVEL III
In addition to all points in a Level I and II
inspection, these tests are performed:

• Ultrasonic wall thickness readings taken for all unlined
  tanks—tank walls, floor, and top

PUMPS

LEVEL I—BEFORE DELIVERY

• Check coolant level
• Check oil level in both crankcase and seal reservoir
• Check oil pressure with engine running
• Take vacuum level reading at 1500 RPM and 15 seconds after engine is shut off
• Make sure fuel tank is full
• Visually check tires and inflation, pipe, hose and fittings, and for general damage

UPON DELIVERY:

• Review operation instructions with customer
• Check and record oil pressure
• Check and record vacuum level reading again at 1500 RPM and 15 seconds after engine is shut off

LEVEL II—UPON PICKUP

• All Level I “Before Delivery” inspections
• Visually inspect engine for external damage
• Check engine hr. Number recorded on oil filter
• Inspect fuel system & electrical system
• Check that RPM governor seal is intact
• Make sure correct battery is installed
• Check for Damage to suspension, jacks & hitch
• Ensure no liquid remains in the pump
• Check for debris in volute
• Check if customer’s requirements were satisfied

LEVEL III— MAINTENANCE CHECKUP AND SERVICE

• Check oil levels and change oil and filter if over 250 hours on engine since last change
• Check coolant level and add/replace if necessary
• Check and clean fuel filter, or replace if over 250 hours use
• Check alternator belt and wiring
• Check and adjust fan belt tension
• Check air filter element
• Service battery - Top off electrolyte level/clean cables
• Check all external bolts and nuts for tightness
• Check & clean crankcase vent
• Visually check impeller for debris or damage and record impeller wear
• Check wear plate clearances.
• Check & clean NRV ball/flapper
• Check oil to mechanical seal
• Check and lubricate volute drain to make sure valves are working freely
• Check bearings for play - Adjust and grease if needed.
• Check oil in speed reduction gearbox and replace if needed.
• Check condition of tires for damage and proper wear and check and adjust tire pressure
• Check wheel bearings and adjust and grease as necessary.
• Check pintle hook & chains
• Check condition of weld around coupler plate
• Check front and rear jacks for damage and to ensure they are functioning properly
• Check fuel lines for leaks & tank for water & debris
• Perform engine run test - listen for any abnormal sounds.
• Check fan belt(s) for wear and vibration while running
• Check fan(s) for clearance
• Check oil pressure gauge/light
• Check alternator gauge/light
• Check engine coolant temperature gauge/light
• Perform suction vacuum test
• Perform Shut Off (Dead Head) Pressure test

Non- Wet Prime Pumps Only

• Check priming chamber & clean
• Check compressor for carbon build-up if pump uses a piston-compressor
• Remove and clean venturi nozzle if applicable
• Remove housing screen & clean
• Remove and clean sleeve & ball
• Check air line for looseness and leaks
• Check belt for wear and tension

 

Filtration

LEVEL I—BEFORE DELIVERY

• Visual inspection of entire system including influent and effluent connections as well as gaskets, fittings and hatches to make sure they are operating properly and meet job requirements
• Load media if job requires

UPON DELIVERY:

• Review operation of bleed valve, drain valve and if applicable, isolation valves with customer
• Review plumbing—which is influent, effluent, and if customer is installing piping, torque specs
• Review any weather related issues like extreme heat or freezing temperatures

LEVEL II—UPON PICKUP

• All Level I “Before Delivery” inspections
• Inspect interior for lining condition and cleanliness

LEVEL III— MAINTENANCE CHECKUP

• Pressure test filter vessels using compressed air. Check all connections and openings for leaks
• Perform any necessary repairs found in Levels I–II